镁铝异种金属搅拌摩擦焊接头微观组织和力学性能分析
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国家自然科学基金(52305354);河北省自然科学基金(E2025208030);河北省重大科技成果转化专项(23261601Z)


Analysis of microstructure and mechanical properties of friction stir welding joints of magnesium-aluminum dissimilar metals
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    摘要:

    为了抑制镁铝异种金属焊接接头中脆性镁铝金属间化合物intermetallic compounds,IMCs)生成并改善接头性能,设计并采用铜箔作为中间层金属的搅拌摩擦焊(friction stir welding,FSW)方法对7075-T6铝合金与AZ31B镁合金异种金属进行焊接。分别采用显微组织观察、能谱(energy dispersive spectrometer,EDS)分析、X射线衍射(X-ray diffractometer,XRD)检测、硬度测试、剪切试验测试等试验方法,对是否具有中间层金属铜的镁铝异种金属接头的组织及性能进行试验分析。结果表明:在接头焊核区,中间层金属铜的加入与镁铝金属共同形成镁铝铜三元扩散体系,抑制了焊核区镁铝之间的互扩散行为,焊核区扩散层厚度由150 μm降至50 μm,同时,含铜接头的钩状缺陷两侧形成新扩散层,有效阻止镁铝IMCs中脆性镁铝IMCs生成形成,并分别生成新的铜镁、铜铝IMCs;此外,中间层金属铜的加入使接头界面处钩状缺陷面积显著减小,有效缓解界面应力集中;与常规接头相比,含铜接头的断裂路径从IMCs层迁移至焊核区,接头平均剪切力由3 407 N提高至4 615 N,剪切性能提升35.5%。探明了通过FSW提高特定镁铝异种金属接头的力学性能的原因,为其他异种材料的焊接提供了参考。

    Abstract:

    To suppress the formation of brittle magnesium-aluminum intermetallic compounds(IMCs)in the welding joints of magnesium-aluminum dissimilar metals and enhance the joint performance, a friction stir welding (FSW) technique was adopted and copper foil was used as an interlayer metal to weld 7075-T6 aluminum alloy and AZ31B magnesium alloy. A comprehensive suite of analytical techniques, including microstructural characterization, energy-dispersive spectrometer(EDS), X-ray diffractometer(XRD), hardness testing, and shear testing were employed to systematically investigate the microstructural evolution and mechanical properties of the magnesium/aluminum dissimilar metal joints with and without the copper interlayer. The experimental results reveal that the incorporation of a copper interlayer in the weld nugget zone establishes a ternary magnesium-aluminum-copper diffusion system. This system effectively suppresses interdiffusion behavior between magnesium and aluminum, which reduces the diffusion layer thickness in the weld nugget zone from 150 μm to 50 μm. Simultaneously, new diffusion layers are formed on both sides of the hook-shaped defects in copper-containing joints that effectively suppresses the formation of magnesium-aluminum IMCs, while promoting the formation of copper-magnesium and copper-aluminum IMCs. Meanwhile, the incorporation of the copper interlayer significantly reduces the area of hook-shaped defects at the joint interface and effectively mitigates stress concentration at the interface. Ultimately, compared to conventional joints, the fracture path of copper-containing joints is changed from the IMCs layer to the weld nugget zone. Average shear strength of the joints increases from 3 407 N to 4 615 N, representing a 35.5% improvement in shear performance. The study identifies the causes for the improvement of the mechanical properties of certain magnesium/aluminum dissimilar metals joints through FSW, providing reference for welding other dissimilar materials.

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张 亮,陈冠冰,张雅轩,李谦宁,付 凯,杨 潇.镁铝异种金属搅拌摩擦焊接头微观组织和力学性能分析[J].河北科技大学学报,2026,47(1):12-20

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  • 收稿日期:2025-08-20
  • 最后修改日期:2025-10-02
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  • 在线发布日期: 2026-02-09
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