K2O对连铸保护渣润滑及传热性能的影响
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国家区域联合基金(U21A20114);河北省自然科学基金(E2022208019);河北省创新能力提升计划项目(23561007D);河北省重大科技支撑计划项目(242Q9910Z)


Effect of K2O on the lubrication and heat transfer performance of continuous casting mold flux
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    摘要:

    为了改善连铸保护渣的润滑性能,提高控制传热能力,利用旋转黏度计、红外发射技术(IET)、红外光谱仪、拉曼光谱仪和X射线衍射仪(XRD)等,研究了K2O对连铸保护渣性能的影响。结果表明:当ω(K2O)=0~6%时,随着K2O含量增加,保护渣的黏度(1 300 ℃)呈先下降后升高的趋势,且ω(K2O)=2%时,黏度和转折温度均为最低值;从熔渣微观结构可以看出,熔渣中简单结构单元Q0和Q1先升高后降低,复杂结构单元Al-O-Al和Si-O-Al先降低后升高,熔渣的复杂程度及整体聚合度呈先降低后升高的趋势;随着K2O含量增加,促进了结晶相Bredigite(Ca7Mg(SiO4)4)的析出,抑制了结晶相枪晶石(Ca4Si2F2O7)的析出,导致保护渣的热流密度逐渐降低。综合来看,当ω(K2O)=2%时,K2O可以提高保护渣的润滑性能和控制传热能力,研究结果可为连铸生产提供理论参考。

    Abstract:

    To improve the lubrication performance and heat transfer control capability of continuous casting mold flux, the effects of K2O on its properties were systematically investigated by using a rotary viscometer, infrared emissivity technique (IET), infrared spectrometer, Raman spectrometer, and X-ray diffractometer (XRD). The results indicate that when the K2O content increases from 0 to 6 wt.%, the viscosity of the mold flux (at 1 300 ℃) initially decreases and then increases, and reaching its minimum value at 2 wt.% K2O, along with the lowest transition temperature. Microstructural analysis reveals that the proportions of simple structural units (Q0 and Q1) in the molten slag firstly increase and then decrease, while complex structural units (Al-O-Al and Si-O-Al) exhibit the opposite trend. This leads to an initial reduction followed by an increase in the overall structural complexity and polymerization degree of the slag. Furthermore, increasing K2O content promotes the precipitation of the Bredigite phase (Ca7Mg(SiO4)4) while suppressing the formation of the Cuspidine phase (Ca4Si2F2O7), resulting in a gradual decline in the heat flux density of the mold flux. Comprehensive analysis demonstrates that the optimal K2O content of 2 wt.% significantly enhances both lubrication performance and heat transfer regulation of the mold flux, which provides theoretical reference for optimizing continuous casting processes.

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朱立光,郭超飞,郭志红,韩宝臣,王现辉,谢天伟,赵海瑞,程 林. K2O对连铸保护渣润滑及传热性能的影响[J].河北科技大学学报,2025,46(2):207-214

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  • 收稿日期:2025-03-03
  • 最后修改日期:2025-03-30
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  • 在线发布日期: 2025-04-25
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