机械振动对电弧增材制造2319铝合金微观组织与机械性能的影响
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国家自然科学基金(51775007);河北省自然科学基金(E2019208199);河北省重点研发计划项目(23311811D,19211016D);河北省科技重大专项(23261601Z)


Effect of mechanical vibration on microstructure and mechanical properties of wire arc additively manufactured 2319 aluminum alloy
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    摘要:

    为了解决电弧增材制造试样晶粒粗大、机械性能较差等问题,在电弧增材制造2319铝合金过程中施加机械振动,分析了机械振动频率和幅度对试样微观组织和机械性能的影响。结果显示:机械振动使熔池流动性提高,熔池更加铺展,层宽增加,层高降低;振动破碎了生长过程中的枝晶,使INZ晶粒尺寸减小14.49 μm,ITZ晶粒尺寸减小4.68 μm;枝晶间隙处的溶质元素含量降低,晶界析出相变得断续且细小,PLC效应间隔增加,材料延伸率显著提高;机械振动频率和机械振动幅度改变时纵向和横向延伸率分别提升了38.2%,15.7%和29.3%,52.5%,而强度变化并不显著。采用机械振动辅助电弧增材制造能够在不影响强度的前提下显著提高试样的塑性,可为机械振动在增材制造领域的广泛应用提供技术参考。

    Abstract:

    In order to solve the problems of coarse grain and poor mechanical properties of wire arc additive manufacturing specimens, mechanical vibration was applied in the process of wire arc additive for manufacturing 2319 aluminum alloy, and the effects of mechanical vibration frequency and amplitude on the microstructure and mechanical properties of specimens were analyzed. The results show that the mechanical vibration improves the fluidity of the molten pool, making it more spread out, while the layer width increases and the layer height decreases. Vibration breaks the dendrites during the growth process, which refines the INZ grains by 1449 μm and the ITZ grains by 468 μm. The content of solute elements at dendrites gap decreases, so that the precipitated phase becomes intermittent and fine, so that the intervals of PLC phenomenon increases, which significantly improves the elongation of the material. The longitudinal and transverse elongation increase by 382%, 157% and 293%, 525%, respectively, when the mechanical vibration frequency and mechanical vibration amplitude change, while the strength of specimen does not change significantly. It is found that the use of mechanical vibration-assisted arc additive manufacturing can significantly improve the plasticity of the specimen without affecting the strength, which provides theoretical basis and technical reference for its wide application.

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张 亮,卞文卓,卢佳豪,刘江平.机械振动对电弧增材制造2319铝合金微观组织与机械性能的影响[J].河北科技大学学报,2024,45(2):189-197

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  • 收稿日期:2023-11-08
  • 最后修改日期:2023-12-15
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  • 在线发布日期: 2024-04-24
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