航空碳纤维复材板电-磁-热多场联合仿真与分析
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国家自然科学基金(51605037)


Co-simulation and analysis of electro-magnetic-thermal of aviation carbon fiber composite board
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    摘要:

    针对电磁涡流感应在实现碳纤维增强复合材料(CFRP)快速内部加热时内部多场问题尚缺少系统理论研究的情况,对航空碳纤维复材板进行了电-磁-热多场联合仿真与分析。首先,从CFRP的物理属性出发,分析其涡流热产生的物理原理;其次,设计不同叠层数目碳纤维复合材料,根据碳纤维复合板材电磁涡流形成规律,分析线圈输入功率/电压以及复材叠层数目对涡流热效应的影响;再次,使用电-磁-热联合多场有限元模型对感应加热过程中电磁涡流场和温度的分布情况进行仿真分析;最后,通过实验验证有限元模型计算结果。结果表明,涡流效应中碳纤维板可以产生呈闭环的感应电流,感应电流在碳纤维复材板上呈中间低、四周高的分布状态;在25 V的固定输入电压下,单层碳纤维板的热升温效应最明显,稳定温度约为141.4 ℃;随着输入功率/电压提升,双层碳纤维复合板材涡流热效应随之增大,达到热稳定所需时间也同步增加。通过电-磁-热联合多场有限元模型和验证实验,研究感应加热过程中电磁涡流场和温度的分布规律,对推动电磁涡流热效应在航空碳纤维复材感应焊接等领域的工程应用具有参考价值。

    Abstract:

    In view of the lack of systematic theoretical research on the multi-field problem of electromagnetic eddy current induction in realizing the rapid internal heating of carbon fiber reinforced composites plastic (CFRP),the electro-magnetic-thermal multi-field co-simulation and analysis of aviation CFRP were carried out.Firstly,based on the physical properties of CFRP,the physical principle of eddy current heat was analyzed.Secondly,by designing CFRP with different lay numbers,the effects of coil input power/voltage and the number of composite layers on the eddy current thermal effect were analyzed according to the law of electromagnetic eddy heat generation.Thirdly,the distribution of electromagnetic eddy current field and temperature in the process of induction heating was simulated and analyzed by electro-magnetic-thermal finite element model(FEM).Finally,the results of FEM are verified by experiments.The results show that the CFRP board can produce a closed-loop induced current in the eddy current effect,and the induced current is low in the middle and high around of the CFRP board.Under the fixed input voltage of 25 V,the heating effect of single-layer CFRP board is the most significant,and the stable temperature is about [BF]141.4[BFQ] ℃.With the increase of input power/voltage,the eddy current thermal effect of double-layer CFRP increases,and the thermal stabilizing time is increased synchronously.The distribution law of electromagnetic eddy current field and temperature in the process of induction heating is studied through the electro-magnetic thermal FEM and experiment,which is of practical significance to promote the engineering application of electromagnetic eddy current thermal effect in aviation CFRP welding and other fields.

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于立国,黄晓明,董正宝,游文涛,苏 洲,陈中傲.航空碳纤维复材板电-磁-热多场联合仿真与分析[J].河北科技大学学报,2021,42(6):543-552

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  • 收稿日期:2021-08-31
  • 最后修改日期:2021-10-15
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  • 在线发布日期: 2021-12-17
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