考虑周期性维护与工时恶化的单机调度研究
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国家自然科学基金(51405403); 中央高校基本科研业务费专项资金(2682018CX09)


Study on single machine scheduling with time-based maintenance and step-deteriorating jobs
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    摘要:

    机械加工的“个性化定制”和“多品种小批量生产”需求与日俱增,生产的高度灵活性和设备维护的必要性给调度工作带来了巨大挑战,实际生产伴随的工时恶化效应使得调度问题更加复杂。为了解决周期性维护策略下考虑工时恶化的单机调度和维护决策问题,利用分段线性函数对工时恶化进行描述,分别基于固定周期维护与柔性周期维护的特点,以最小化最大拖期成本和维护成本为目标建立模型,通过数值实验和调参分析,确定了维护决策的关键和非关键因素。结果表明:柔性周期维护没有批次空闲,目标函数值随β/α[WT]比值的增大呈阶梯增长状,能实现成本的“自适应”调节,较固定周期维护有显著优势。构建生产与维护的联合调度模型,可实现维护策略的优劣对比和生产与维护的联合决策,降低企业生产和维护的运营成本。

    Abstract:

    Nowadays, the demand of “personalization” and “multiple varieties and small batch production” in machining is increasing dramatically. The great challenges of scheduling are brought about by the high flexibility of production and the necessity of equipment maintenance, and the scheduling problems are more complex due to the deteriorating effect of the production process. In order to solve the single machine scheduling problem with step-deteriorating jobs and fixed periodic maintenance strategy, the processing time was described by the piecewise linear function. Based on the properties of the periodic maintenance and the flexible periodic maintenance, two scheduling models were established respectively to minimize the tardiness penalties and maintenance cost. According to the numerical experiments and parameter analysis, the key factors and non-key factors of maintenance decision were determined. The result shows that flexible periodic maintenance has no idle time between adjacent batches. The objective function value increases step by step with the increase of ratio, which can realize “adaptive” adjustment of cost and has significant advantages over fixed cycle maintenance. The construction of a joint scheduling model of production and maintenance can realize the comparison of the advantages and disadvantages of maintenance strategies and the joint decision of production and maintenance, and reduce the operating cost of enterprise production and maintenance.

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王 昕,吴 晓,郭 鹏,袁雨阳,裴 霞.考虑周期性维护与工时恶化的单机调度研究[J].河北科技大学学报,2020,41(3):201-209

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  • 收稿日期:2020-04-22
  • 最后修改日期:2020-05-30
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  • 在线发布日期: 2020-07-06
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