中碳铬钨渗氮轴承钢旋转弯曲疲劳性能研究
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国家自然科学基金(51774108); 河北科技大学校立基金(2016PT24)


Rotating bending fatigue behavior of medium carbon Cr and W nitriding bearing steel
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    摘要:

    针对轴承钢失效形式主要为疲劳破坏的问题,对中碳铬钨渗氮轴承钢进行旋转弯曲疲劳(RBF)试验及分析。分析轴承钢经调质处理(880 ℃+540 ℃)后的组织,再经RBF试验后疲劳断口和渗氮处理的作用,还分析了非金属夹杂物对轴承钢RBF的影响,构建了非金属夹杂物深度和尺寸对中碳铬钨渗氮轴承钢RBF极限强度影响的模型。实验结果表明:试验钢调质处理后,组织为回火索氏体,主要析出M6C型和M23C6型碳化物,力学性能优良,RBF极限强度达到729 MPa;疲劳源分为表面缺陷和内部非金属夹杂物,表面缺陷主要包括非金属夹杂物脱落形成的凹坑以及机加工留下的刀痕,非金属夹杂物主要为镁铝酸盐;轴承钢在NH3渗氮气氛中560 ℃恒温保持25 h,渗氮层厚度达360 μm以上,渗氮工艺合适。研究结果对中碳铬钨渗氮轴承钢的发展及其疲劳性能的提高有一定的参考价值。

    Abstract:

    Aiming at the problem that the failure mode of bearing steels is mainly fatigue failure, RBF (rotating bending fatigue) test of medium carbon Cr and W nitriding bearing steel and analysis are conducted for the medium carbon Cr and W nitriding bearing steel. The microstructure of the bearing steel after hardening and tempering (880 °C+540 °C), the fatigue fracture after the RBF test and the effect of nitriding are analyzed. The ultimate strength influencing model of non-metallic inclusions and size on medium carbon Cr and W nitriding bearing steel RBF is established. The results of experiments show that the microstructure of the test steel after hardening and tempering is tempered sorbite, the main precipitations are M6C and M23C6 carbides, the mechanical properties are excellent and its fatigue limit is 729 MPa. Fatigue source are divided into surface defect cracking and the internal non-metallic inclusions cracking. Surface defects include the pits after the falling of non-metallic inclusions and the machining marks. Non-metallic inclusions are mainly magnesium aluminates. The bearing steel is kept at a constant temperature of 560 °C for 25 hours in NH3 nitrogen atmosphere, and the nitriding layer thickness is more than 360 μm, showing the nitriding process is suitable. The research has some reference value for the development of the medium carbon Cr and W nitriding bearing steel and the improvement of fatigue performance.

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程世超,魏慧君,孙世清,王 松,王瑞阳,崔博帅,尉念伦.中碳铬钨渗氮轴承钢旋转弯曲疲劳性能研究[J].河北科技大学学报,2018,39(4):365-371

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  • 收稿日期:2018-03-14
  • 最后修改日期:2018-04-19
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  • 在线发布日期: 2018-07-08
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