预合金化处理对22MnB5热成型钢镀层组织成分的影响
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河北省自然科学基金(E20142081149)


Influence of pre-alloying process on microstructure and components of 22MnB5 hot stamping steel coating
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    摘要:

    在热成型钢上施加镀层,可有效避免其在热成型工艺中出现表面氧化、脱碳等缺陷,使成型后工件具有一定程度的抗腐蚀能力,研究了22MnB5热成型钢镀Zn层在升温过程中的微观组织结构变化和热处理工艺对镀层组织、性能的影响,对镀锌22MnB5钢进行不同的预合金化+相同的奥氏体化处理后,采用扫描电镜、能谱仪和辉光光谱分析仪对其镀层形貌、微观结构和组成成分进行了分析。其结果表明,在预合金化时间相同的情况下,随着温度上升,镀层由开始的ζ相、δ相、Γ1相和Γ相互相掺杂逐渐转变为以Γ相为主;在预合金化温度相同的情况下,随着预合金化处理时间的延长,镀层中的Zn含量逐渐减少,Fe含量持续增加;在经过奥氏体化处理后镀层中Fe含量可达到88%左右,Zn含量可达到8%左右,镀层几乎全部为α-Fe(Zn),只在表面存在少量Γ相,镀层厚度在12 μm左右;预合金化工艺为550 ℃保温30 min、奥氏体化工艺为920 ℃保温4 min时能得到质量较好的镀层。此结果对于发展新型含镀层热成型钢板具有重要参考价值。

    Abstract:

    Using coating on the hot forming steel can effectively avoid the surface defects such as surface oxidation and decarburization in the thermoforming process, and make the workpiece have a certain degree of corrosion resistance after molding. This paper studies the effect of the variation of microstructure and heat treatment process in the heating process of 22MnB5 hot forming steel with Zn plating layer on coating microstructure and properties. The microstructure and morphology of 22MnB5 with zinc based coatings by different pre-alloying and austenitizing technology are analyzed by SEM, EDS, and glow spectrum analyzer. The results show that under the same pre-alloying time, with the temperature improved, the coating's phases change from ζ phase, δ phase, Γ1 phase and Γ phase to mainly Γ phase; under the same temperature, as the pre-alloying process time goes by, the contents of Fe gradually increases but Zn decreases, finally the Fe content could reach 88%, and Zn reaches 8% in the coating; the coating is almost all α-Fe (Zn) with only a small amount of Γ phase on the surface, and the thickness of the coating is about 12 μm; high quality coatings could be obtained under the pre-alloying process of heating at 550 ℃ for 30 min and austenitizing at 920 ℃ for 4 min. The result provides important reference for developing new hot forming steel coating.

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张 强,刘家鹏,邱肖盼,尉念伦,孙世清.预合金化处理对22MnB5热成型钢镀层组织成分的影响[J].河北科技大学学报,2017,38(3):291-297

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  • 收稿日期:2017-03-24
  • 最后修改日期:2017-04-27
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  • 在线发布日期: 2017-06-28
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