2024-T42铝合金点焊接头性能研究
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1.河北科技大学材料科学与工程学院;2.河北省材料近净成形技术重点实验室

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TG456.2

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国防基础科研计划(JCKY2017407C002),河北省重点研发计划(19211016D),国家自然科学基金(51775007),河北省高等学校科学技术研究项目(ZD2018060)


Research on performance of 2024-T42 Aluminum Alloy Spot Welded Joints
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    摘要:

    针对2024-T42铝合金构件接头,分别对回填式搅拌摩擦点焊(RFSSW)、电阻点焊和铆接接头进行了试验对比分析,研究了接头的力学性能、显微组织、硬度等。试验结果表明:RFSSW接头的力学性能最优,其中拉剪性能达到了7.23kN,较铆接性能提高了115.8%,较电阻点焊性能提高了37.6%;拉脱性能达到了3.09kN,较铆接提高了3.69%,较电阻点焊性能提高了137.7%;RFSSW接头硬度比电阻点焊接头硬度要高,焊核区硬度接近母材,接头内部钩状缺陷及HAZ处硬度最低,而电阻点焊接头焊核区内部等轴晶区的硬度最低,仅为母材的50%,且内部出现缺陷;RFSSW与电阻点焊接头拉剪试验和拉脱试验的断口进行分析发现,两种焊接工艺下接头的断裂分别属于韧性断裂和混合型断裂。通过对2024-T42铝合金接头性能对比分析,为铝合金结构件焊接与连接工艺的应用提供理论和技术基础。

    Abstract:

    In order to improve the performance of spot welded joints of 2024-T42 aluminum alloy, it was analyzed and compared with the mechanical properties, microstructure, hardness and fracture mode in RFSSW joint, resistance spot welded and riveting. Experiments showed that the best mechanical properties was RFSSW joint, the tensile shear property was 7.23kN, which could get 115.8% higher than riveting property and 37.6% higher than resistance spot welded joint; the pull-out property was 3.09kN, which could get 3.69% higher than riveting property and 137.7% higher than resistance spot welded joint; the hardness of RFSSW joint was higher than that of resistance spot welded joint, and the hardness of nugget zone was close to the base metal, as the hook defect was in the joint The lowest hardness was in notch and HAZ, nevertheless, the lowest hardness resistance spot welded joint was in equiaxed crystal zone in nugget zone, just only get 50% of the base metal, just as pores and crack defect were inside. On the basis of analysis of SEM, the fracture morphology in characterized were in ductile fracture and mixed fracture respectively in RFSSW and resistance spot weld joints. The analysis of the performance of the 2024-T42 aluminum alloy spot welding join could provide a theoretical and technical basis for the application of aluminum alloy structural spot welding.

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  • 收稿日期:2021-09-14
  • 最后修改日期:2021-09-14
  • 录用日期:2022-04-26
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