电弧炉炼钢废钢预热规律数值模拟研究
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1.河北科技大学;2.石家庄钢铁有限责任公司

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Numerical simulation of scrap preheating in EAF steelmaking
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    摘要:

    为了充分利用电弧炉烟气余热预热废钢,以计算流体力学软件Fluent为平台,建立废钢预热过程三维非稳态随机分布局部模型,通过数值模拟方法探究了不同种类废钢在竖井内的温度分布规律。模拟结果表明:废钢预热温度随着预热时间的增加明显升高,但温升速率逐渐降低;废钢厚度显著影响预热效果,相同预热条件下轻薄型废钢的平均温度在1600 K左右,中重型废钢在1000 K左右,重型废钢在700 K左右;增大比表面积能够在一定程度上提高各类型废钢的预热温度,考虑到废钢在预热过程熔化对熔炼质量的影响,应控制底层废钢比表面积在1.5 m2/m3以下,同时为了提高重型废钢预热效果,应控制其比表面积在0.25 m2/m3以上;高温烟气会优先通过空隙率大通畅性好的区域,密集堆积的板状废钢区域烟气流速较小进而使其预热温度降低。

    Abstract:

    In order to make full use of the waste heat of electric arc furnace flue gas to preheat scrap, a three-dimensional unsteady random distribution local model of scrap preheating process was established on the platform of computational fluid dynamics software FLUENT. The temperature distribution law of different kinds of scrap in the shaft was explored by numerical simulation. The simulation results show that the preheating temperature of scrap increases obviously with the increase of preheating time, but the temperature rise rate decreases gradually; Under the same preheating conditions, the average temperature of light and thin scrap is about 1600 K, medium and heavy scrap is about 1000 K and heavy scrap is about 700 K; Increasing the specific surface area can improve the preheating temperature of various types of scrap to a certain extent. Considering the impact of scrap melting on smelting quality during preheating, the specific surface area of bottom scrap should be controlled below 1.5 m2 / m3. At the same time, in order to improve the preheating effect of heavy scrap, the specific surface area should be controlled above 0.25 m2 / m3; High temperature flue gas will preferentially pass through the area with good porosity, and the flue gas velocity in the densely stacked plate scrap area is small, so as to reduce its preheating temperature.

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  • 收稿日期:2021-08-12
  • 最后修改日期:2021-08-12
  • 录用日期:2022-04-26
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