30CrMnSiA金属粉芯焊丝熔滴过渡分析与电弧增材初探
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作者单位:

1.上海航天设备制造总厂有限公司;2.河北科技大学材料科学与工程学院

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中图分类号:

TG455

基金项目:

上海市人才发展资金资助(2020038),河北省自然科学基金资助项目(E2021208005,E2020208089, E2019208089 ,E2020208083)


Analysis of droplet transfer of 30CrMnSiA metal powder-cored welding wire and preliminary study on arc additive
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Affiliation:

School of Materials Science and Engineering,Hebei University of Science and Technology,Shijiazhuang

Fund Project:

Natural Science Foundation of Hebei Province

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    摘要:

    金属粉芯型药芯焊丝得益于粉体配置简单容易,可实现合金元素高过渡系数,被认为是可以替代实心焊丝的高强钢焊接材料。电弧熔丝增材制造技术(WAAM)是一种新型的金属零件快速成形技术。本研究采用高强钢粉芯型药芯焊丝,采用高速摄像与电信号采集系统分析高强钢粉芯型药芯焊丝熔滴过渡特点和电弧稳定性,并深入分析脉冲工艺下WAAM高强钢零件成形、组织和性能,初步探究高强钢药芯焊丝电弧增材可行性。试验结果表明,高强钢粉芯型药芯焊丝熔滴过渡类型为多脉一滴的非轴向小滴短路过渡,单道多层沉积层成形质量较好,沉积件横向和纵向力学性能存在差异,横向抗拉强度、屈服强度和延伸率均优于纵向。通过SEM对拉伸断口观察发现,沉积件横向和纵向断口存在大量韧窝,均为韧性断裂。

    Abstract:

    Metal powder-cored flux-cored wire benefits from simple powder configuration and high transition coefficient of alloying elements. It is considered to be a material that can replace solid wires. Wire and arc additive manufacturing technology (WAAM) is a technology for rapid prototyping of metal parts. In this study high-strength steel powder-cored flux-cored wire has been adopted, high-speed camera and electrical signal system were used to analyze the characteristic of droplet transfer and arc stability of high-strength steel powder-cored flux-cored wire. Moreover, the formation, microstructure and mechanical properties of WAAM high-strength steel parts under the pulse process were analyzed deeply. The feasibility of high-strength steel flux-cored welding wire was preliminarily explored. The experimental results showed that the droplet transfer type of high-strength steel powder-cored flux-cored wire is a non-axial droplet short circuit transition with multiple pulses and one drop, and the forming quality of the multilayer single-pass deposit is good. The transverse and longitudinal mechanical properties of the sedimentary layer are different. The tensile strength, yield strength and elongation along the transverse are better than longitudinal ones. The SEM observation of the tensile fracture shows that there are a large number of dimples in both of the transverse and longitudinal fractures of the deposited parts, which suggest that the fracture mode are ductile fracture.

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  • 收稿日期:2021-07-07
  • 最后修改日期:2021-07-07
  • 录用日期:2022-04-26
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