低碳钢管开裂原因及改进措施
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1.山西晋南钢铁集团有限公司;2.河北科技大学

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国家自然科学基金项目(面上项目,重点项目,重大项目)


Cracking causes and improvement measures of low carbon steel pipe
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    摘要:

    Q215带钢在制作方管时,在折弯处发生严重开裂。利用光学显微镜和扫描电镜分析了Q215钢管开裂原因。对实验钢中夹杂物和显微组织的研究结果表明:钢管开裂的主要原因是钢中存在沿着铁素体晶界析出的三次渗碳体,三次渗碳体属于硬脆相,在折弯变形时引起晶界处应力集中而产生裂纹;开裂的次要原因为钢中存在100微米以上的大尺寸硫化物夹杂。通过调整热轧和冷却工艺参数,使钢中三次渗碳体数量明显减少,珠光体数量明显增加,方管开裂率明显降低。

    Abstract:

    When Q215 carbon steel strip was made of square tube, serious cracking occurred at the bending point. The cracking reason of Q215 steel pipe was analyzed by optical microscope and scanning electron microscope. The research results of inclusions and microstructure in three batches of experimental steel show that the main reason of steel pipe cracking is the existence of cementite which precipitates along the ferrite grain boundary. The cementite is hard brittle phase, which causes stress concentration at the grain boundary during bending deformation and initiates cracks; the secondary cause of cracking is the presence of large-scale sulfide inclusions more than 100 microns in the steel. By adjusting the process parameters of hot rolling and cooling, the amount of cementite in the steel is obviously reduced, the amount of pearlite is obviously increased, and the cracking rate of square tube is obviously reduced.

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  • 收稿日期:2021-02-08
  • 最后修改日期:2021-03-06
  • 录用日期:2023-11-09
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