考虑状态维护策略与工时恶化作用下的单机调度研究
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1.西南交通大学 机械工程学院;2.轨道交通运维技术与装备四川省重点实验室

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国家自然科学基金(51405403);中央高校基本科研业务费专项基金(2682018CX09)


Single machine scheduling with state maintenance strategy and step-deteriorating jobs
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    摘要:

    为实现个性化零部件的低成本生产,生产调度在考虑加工效率与质量的基础上,还需分析设备的可靠性与稳定性,以便集成恰当的设备维护策略。对于机加工来说,实际加工过程还需考虑因刀具磨损所带来的工时恶化效应。为了解决状态维护策略与工时恶化作用下的单机调度问题,本文分别基于连续故障检测和离散故障检测,以最小化拖期成本和维护成本为目标,建立了考虑分段线性恶化和维护不可用时间窗的单机调度模型。通过决策条件的归一化处理,实现了维护策略的优劣对比;通过单因素和双因素调参分析,确定了相关参数对调度优化结果的影响。计算结果表明离散故障检测易出现过维护或欠维护的情况,而两种策略“归一化”处理却能得到较好的结果,但不能抵消恶化惩罚时间,目标成本不一定总是最小。

    Abstract:

    In order to achieve low-cost production of customized components, production scheduling needs to analyze the reliability and stability of equipment on the basis of processing efficiency and quality for integrating appropriate equipment maintenance strategy. For machining, the actual process also needs to consider the deteriorating effect brought by cutters’ wear. In order to solve the single machine scheduling problem with state-strategy maintenance and step-deteriorating jobs, this paper analyzes continuous fault detection and discrete fault detection, and formulates the single machine scheduling model with minimization of tardiness and maintenance costs when considering piecewise linear deterioration and maintenance unavailable time windows. Through the normalization of decision-making conditions, the advantages and disadvantages of maintenance strategies are discussed. Based on single-factor and two-factor tuning parameter analysis, the impact of related parameter changes on scheduling optimization is analyzed. The computational results show that discrete fault detection easily causes over-maintenance or under-maintenance. Once adopting normalization in the two strategies better results can be obtained, but cannot offset the penalty time of deterioration. In that situation, the target cost is not always the smallest.

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  • 收稿日期:2020-08-10
  • 最后修改日期:2020-08-10
  • 录用日期:2022-04-26
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